Custom-designed PLC-based system provides fast, accurate control

Replace the hard-wired relay/ pneumatic controls on your CAP™ or Isopac compressor with Dresser-Rand's high-efficiency PLC-based control system, and you'll receive the fastest, most accurately controlled system available. The result? Maximum process usage to power ratio for improved plant efficiency and increased compressor availability.

Our electronic control system can do everything that pneumatic controls can do--and more! It can start and stop the compressor, as well as monitor oil pumps, solenoid valves, automatic temperature valves, cooling pumps, inlet valves and blow-off (or anti-surge) valves. In addition, it can be configured to interface with a scrolling or constant display so that all data is available in one location. It also provides surge protection to improve reliability, reduce maintenance and parts costs, and decrease downtime.

The main processing unit in our control system is a small, fast, modular, programmable logic controller that can scan the program more than 50 times per second, providing very accurate signal processing. Due to the programming logic algorithms, data can be manipulated to accommodate changing machine and environmental conditions allowing precise valve control and achieve maximum energy conservation.

Standard System Interfaces

  • Compressor starter
  • Oil pump starter
  • PID algorithm controlled inlet throttle valve
  • PID algorithm controlled blow-off (ainti-surge) valve
  • Alarm control and safety output
  • Scrolling or constant data display
  • Total lube system monitoring
  • Total air system monitoring
  • Vibration monitoring
  • Energy saving logic programming technology
  • Anit-surge processing and surge protection

Select from a wide range of standard and optional features

Because responses are computerized, the system accommodates simple circuit calibration and displays at-a-glance measurements. Processor parts are easily interchangeable and require no pre-calibration, unlike the pneumatic components. The system can be constructed with Allen-Bradley, GE Fanuc, AEG-Modicon, and Siemens logic controllers or others of your choice.

D-R's control system can be retrofitted to most compressor types and manufacturers. Through a custom design of our solid state control package, we can adapt to specific requirements of your operation including those of any associated mounted devices. Selected control interfaces and machine processes are integrated with real-time numeric data, alarm function screens, and fault location displays in an easy-to-use format. You may choose from push-buttons, indicator lights, keypads, or LCD-LED modules, as well as a monochrome or color graphic keypad or a touch panel interface.

You may also choose any or all of the following optional features:

  • 9 Cyclic oil heater control outputs to prevent burnout of elements
  • Water control valve and water pump control outputs to conserve energy
  • Central panel displays for improved use of time and personnel
  • Main computer and DCS system integration to connect your entire plant information system
  • Interactive system and load-sharing control to improve power usage for maximum efficiency
  • Automatic system start-up for fast, acurate, hands-off operation
  • Machine data trending print-out for access to information for diagnostics, condition monitoring, and planned maintenance

In addition to electronic control systems, Dresser-Rand provides responsive, reliable technical support, parts, field service, repairs, upgrades and overhauls on reciprocating engines and process compressors, steam turbines, and turbomachinery. Through our network of service centers, we are available 24 hours a day...anywhere in the world...to keep your equipment up and running.

To obtain more detailed information on Dresser-Rand's electronic control systems for CAP™ and Isopac compressors, contact your local Dresser-Rand sales representative or the following:

Dresser-Rand
1101 Cavalier Boulevard
Chesapeake, VA 23323
Phone: 757-487-6000 Fax: 757-487-9450
In the US call 1-800 ASK DRSD ext. 3403
(1-800-275-3773 ext. 3403)

 

 

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