Gas Turbine Fuel Control

 

 Features
The Gas Turbine Fuel Control (GTFC) system provides a unique approach to integrated and stand-alone fuel control for new and retrofit applications and can be configured for the control of any gas turbine.

Dresser-Rand Control Systems designed the GTFC system using the GE Fanuc 90-70 Programmable Logic Controller (PLC). The GE Fanuc PLC uses the open architecture, VME bus standard, which allows for the integration of third party, special purpose modules in the PLC backplane.

Conventional PLC input/output (I/0) modules are used for standard I/0 requirements of the GTFC. Specialized modules and external hardware are used to supplement the PLC I/0 modules when necessary and handle non-standard I/0 requirements.

The PLC can also be programmed to control and monitor the driver and the driven equipment, provide compressor surge and capacity control, generator control and the control of auxiliary and related process equipment.

A fail safe hard-wired relay based shutdown system, with inputs from the PLC, is used to assure a fast, safe shutdown in the event of an engine or controller malfunction.

Benefits

  • The GTFC is fully configurable to any gas turbine/driven equipment combination utilizing either single or dual fuel.
  • The GTFC is typically integrated into the train control system. This integration results in increased train control system availability and reliability and a reduced system cost because a dedicated fuel control processor, rack and power supply are not required.
  • The GTFC can be supplied in redundant configurations.
  • Dresser-Rand's DI-TRONICS IV train control system operator interface provides a graphic representation of the control scheme being used and also displays other control parameters.
  • The GTFC is programmed using an IBM compatible computer. The PLC Ladder Logic programming package is used to configure the GTFC system and view all system parameters. The programming computer can also be used as the primary operator interface in stand alone applications where complete train control is not provided in the PLC.
Legend
CPU Central Processing Unit
ESD Emergency Shutdown
GG Gas Generator
GTFC Gas Turbine Fuel Control
HS High Select
LS Low Select
NGG Gas Generator Speed
NPT Power Turbine Speed
PID Proportional - Integral - Derivative
PLC Programmable Logic Controller
PT Power Turbine
T2 Gas Generator Inlet Temperature
T5 Gas Generator Exhaust Gas Temperature

Speed Control
Speed control is used to position the fuel control valve at the minimum fuel flow requirement and still maintain the power turbine speed requested.

The following control formats are provided.

1. NGG Control 5. T2 Limiting Schedule
2. NGG Limiting Control 6. Maximum Valve Schedule
3. NPT Control 7. Minimum Valve Schedule
4. EGT Control

Operator Interface Display
The PLC operator interface monitor serves as the primary display mechanism. The operator interface monitor provides the operator with a visual display using the format seen in Figure 2. The graphic will be highlighted to show the speed control method being used. Other critical fuel control parameters will be displayed in a text based format.

Programming and Communications
The PLC ladder logic software is used to program the GTFC. A communications port can be supplied with the system for communication with other control systems or data gathering systems.

Hardware Specifications
Operating Temperature  0 to 60° C   
Humidity 5% to 95% (non condensing)
Applications
Gas Turbine Driven - Compressors, Generators, Pumps
Fuel Types Gas and Liquid 
Fuel Control Valves Single and Dual Fuel
Redundant Systems Various
 
GTFC0498
Copyright 1999 Dresser-Rand